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Borg Warner EFR Turbo Series

BW EFR TurboBW EFR Turbo

Power Range

The EFR product line contains a compressor range from 62mm OD (~50mm inducer) to 91mm OD (~68mm inducer). From this, the 70mm through 91mm compressors are designed for high-boost (30+ psi) capability.
Born from our work in highly-boosted, highly-efficient commercial engines, these compressors define “top-shelf” in terms of efficiency, range/width, and of course pressure ratio (boost) capability.
On the turbine end of the machine, the range is from 55mm OD to 80mm OD. These turbine shapes are the newest “superback” and “fullback” designs from our work in high-boost, high-efficiency applications. These are low-stress designs capable of considerable speeds and high efficiency.
The compressor and turbine “pairing” is what it should be to maintain the best turbine inflow incidence, and the turbine housing A/R’s are all selected to also optimize turbine stage efficiency.

BW EFR Turbo Application

The BorgWarner EFR turbo is set to become the new world standard for performance turbocharging due to the high-technology feature package, unbeatable performance, and installation convenience.

  • Low Inertia Turbine Wheel
  • Dual Ceramic Ball Bearings
  • Flexible Compressor Cover
  • Forged Milled Compressor Wheels (FMW)
  • High Flow Wastegates
  • Ease of Orientation

    BW EFR TurboBW EFR Turbo

    Low Inertia Turbine Wheel Gamma-
    Ti turbine wheel cuts turbine inertia by roughly 50% dramatically improving turbo response. Turbine sizes range from 55 to 80mm in exducer diameter

    Heat Resistant Turbine Housings
    Investment cast stainless steel turbine housings improve durability and offer an offer extremely smooth internal flow channel. Turbine housings have thin walls to reduce weight and thermal inertia.

    High Turbine Efficiency
    Superback” and “Fullback” back-disk shapes offer very high efficiencies. The Superback shape adds a curved profile to the backdisk and has the effect of lowering centrifugal stress and permitting higher rotational speeds.

    Enhanced Turbo Response
    EFR turbochargers use a dual-row ball bearing cartridge with ceramic balls and metal cage. This bearing system provides substantial friction reduction at low turbo speeds and in the process helps improve turbo response. Metal cage improved the durability of the ball bearing assembly.

    BW EFR Turbo

    Flexible Compressor Cover
    The EFR turbo “large” cover has a dual-machined outlet, both for a hose connection and a v-band connection.

    Simplified Installation
    Integrated compressor recirculation valve (CRV) to help avoid compressor surge and backflow during a throttle lift event. This feature helps to simplify the installation task and lowers overall system install cost.

    Forged Milled Compressor Wheels (FMW)
    EFR turbos contain wheels that are fully milled from forged aluminum, commonly known as “billet”. Cut from custom forgings, their strength exceeds that which is available from typical bar-stock and also exceeds the material properties of an aluminum casting.

    Sensor mounting convenience
    Speed sensor mounting provisions are also supplied on every compressor cover. Speed sensors are sold separately.

    Boost Control Solenoid Valve (BCSV)
    A boost control solenoid valve (BCSV) is included with every EFR turbo.

    High Flow Wastegates
    Purpose designed large wastegate ports give the wastegated EFR turbos the capability of handling the flow requirements of high performance applications

    Ease of Orientation
    Turbo orientation flexibility is facilitated by the wastegate bracket to bearing housing mounting arrangement.

    Adjustable Wastegate
    The fabrication and installation task is simplified with wastegated EFR models that feature adjustable wastegates available in three different canister sizes.

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